EVA Foam Manufacturer & Custom Solutions
From material to manufacturing—sheets, rolls, die-cutting, lamination, and thermoforming. Built to your drawing and performance specs with fast lead times and global shipping.
Upload drawings or specs (PDF/DWG/STEP).
Why EVA Foam
EVA (Ethylene‑Vinyl Acetate) is a closed‑cell, lightweight, and resilient foam used across packaging, footwear, automotive, and consumer goods. It balances cushioning, flexibility, and durability with excellent water resistance.
Compared with many alternatives, EVA is easier to fabricate (cutting, thermoforming, sanding), maintains performance in humid environments, and supports broad appearance and functional options.
Core Advantages
- Lightweight impact absorption: Ideal for protective packaging and wearables.
- Closed‑cell water resistance: Repels moisture and is easy to clean.
- Easy fabrication: Cutting, thermoforming, sanding, coating, and printing.
- Flexible aesthetics: Color, texture, hardness, and density options.
- Safe formulations: Low‑odor, non‑toxic options available.
- Cost‑effective supply: Suited to scale production and consistent availability.
Product Formats & Customization
- Supply forms: Sheets and rolls; die‑cut/kiss‑cut parts; pre‑laminated assemblies.
- Thickness: Broad range; cut‑to‑size sheets or roll widths per spec.
- Density & hardness: Multiple grades; Shore A and rebound/compression‑set options.
- Colors & textures: Standard black/white/gray; custom Pantone; smooth/embossed/cross‑hatch.
- Functional options: Flame‑retardant (e.g., UL 94), anti‑static/conductive, UV‑resistant, low VOC, PSA backing (hot‑melt/pressure‑sensitive/3M).
- Documentation: Material datasheets and Certificates of Analysis on request.
Manufacturing Strengths (Why Work With Us)
- Processes: Precision die‑cutting, CNC, thermoforming, lamination (foam/fabric/adhesive), slitting, grooving, embossing.
- Engineering support: DFM, material selection, tolerance analysis, stack‑ups, and cost optimization.
- Capacity & lead times: Rapid prototyping and scalable production with flexible MOQs.
- Tolerances: Typical thickness and outline tolerances aligned to process capability.
- Supply chain: Stable raw material sourcing, lot traceability, and forecast support.
- Global shipping: Export documentation and protective packaging standards ready.
Quality & Compliance
- Quality system: Incoming, in‑process, and outgoing inspections; documented control plans.
- Compliance: RoHS/REACH statements; third‑party testing available upon request.
- Traceability: Batch records with retained samples and lot‑level documentation.
Industries & Use Cases
EVA foam supports demanding applications across packaging, sporting goods, flooring, automotive, consumer products, and creative builds. Examples include:
Creative & Cosplay
Lightweight armor, props, and models that hold detail, take coatings, and survive events and travel.
Consumer Goods & Toys
Safe, colorful EVA for craft kits, educational sets, and protective components in consumer products.
Fitness & Flooring
Interlocking tiles for gyms and play areas, and durable padding in sports equipment and protective packaging.
Specs & Selection Guide
- Performance targets: Choose density/hardness for the required impact absorption and feel.
- Geometry: Match thickness to desired deflection and footprint.
- Stack‑ups: Add functional layers (PSA, fabrics, films) to speed assembly and improve durability.
- Environment: Consider temperature, humidity, UV exposure, and chemicals.
- Get recommendations: Share use case, loads, durability goals, and constraints for an engineering‑backed proposal.
Frequently Asked Questions (FAQ)
Can you build to my drawing and stack-up?
Yes. We review DFM and tolerances, recommend materials, and produce to your drawing, specification, and stack‑up requirements.
What are typical lead times for samples and production?
Rapid samples are available; production timing depends on volume, tooling, and materials. Share your target schedule and we will align a firm plan.
What is your MOQ?
Flexible MOQs based on part size, material grade, and process. Tell us your forecast or batch size for the best option.
Do you supply adhesive backing and laminations?
Yes. We offer multiple PSA brands and substrate laminations (fabrics/films) to streamline assembly and improve durability.
Can you provide compliance and test reports?
We provide RoHS/REACH statements and can arrange third‑party testing on request. Datasheets and Certificates of Analysis are available.
Ready to Build Your EVA Foam Parts?
Send your drawings or requirements for a fast, engineering‑backed quote. We’ll recommend materials, stack‑ups, and processes to hit your targets on performance, cost, and timing.
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